In the automotive sector, nondestructive testing, or NDT, is essential. Applications for it include product design and engineering as well as quality control. A range of non-invasive techniques of invasion are employed in nondestructive testing to assess the characteristics and components of the material and search for any damage.
Different NDT techniques used in automotive industry
Ultrasound methods
Hardness Testing using Ultrasound has been around for more than 50 years and is also referred to as Ultrasonic Contact Impedance. Using an ultrasonic hardness tester, ultrasonic inspection looks for internal defects in various materials by analyzing the characteristics of transmission of ultrasonic waves in those materials and pinpointing their location. The material can generate ultrasonic waves by using laser or electromagnetic waves. This technique is an advancement over the previous ultrasonic inspection method. Coupling material is not needed to finish the inspection task. Crankshafts, non-metallic materials, bonded joints, and in-service parts are among the specific applications for which it is used.
Liquid penetration testing
With the help of penetrant kits, LPI(liquid penetration testing), also known as FPI (fluorescent penetrant inspection) or penetrant testing (PT), examines surface-breaking flaws in materials that are non-porous. On in-service components, these flaws include fatigue cracks, leaks, porosity, and hairline cracks. Applying fluorescent or coloring permeation fluid accomplishes this. The liquid seeps into the surface imperfections of the material. Aluminum suspension components, aluminum rims, and steering spindles are a few examples of specific automotive applications.
Magnetic particle inspection
A non-destructive testing (NDT) procedure called MPI (magnetic particle inspection) is used to find discontinuities in the surfaces and subsurfaces of ferromagnetic materials. The ferromagnetic material is magnetized and a specific cracking and magnetic field pertaining to leakage is developed on the surface of the component. A magnet sensitive element picks up on that magnetic field and uses it to determine the location of the defects and its properties. MPI has a high efficiency compared to other techniques and is capable of effectively detecting rust, cracks, and other surface defects because there is no requirement to clean the components.
Eddy current method
Electromagnetic induction is used in this technique to identify and describe surface and subsurface defects and flaws in metallic materials. Non-ferromagnetic materials can also be found using the eddy current inspection method in addition to ferromagnetic materials. Also, a specific level of electrical conductivity is not necessary for the material. A device that stimulates a coil of wire with AC current is used in the Eddy current detection method. A magnetic field is created around this wire coil. The generated magnetic field that has the same frequency as the coil’s current. According to Lenz’s Law, eddy currents—currents that are opposite to those in the coil—are induced in conductive materials when a coil approaches them.
NDT techniques are employed in many areas, including automotive manufacturing, maintenance, and R&D. Automotive technology advancement and safety are further advanced by field applications such as ultrasonic testing of haft-shafts and crankshafts, and magnetic particle inspection of crankshafts, ball joints, and connecting rods. The increasing use of computers and electronics has led to a constant evolution of testing methods and procedures in NDT technology. Nonetheless, the necessity of nondestructive testing in the automotive sector remains unwavering.
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